Comprehensive Noise Control Project for Production Workshops and Plant Equipment of Coca-Cola
#Service case ·2022-09-03 08:21:25
Project Name: Comprehensive Noise Control Project for Production Workshops & Plant Equipment of Coca-Cola
Client: Coca-Cola Beverage Co., Ltd. (Xi’an, Shaanxi, China)
Project Location: Production Base, Xi’an City, Shaanxi Province, China
Construction Period: 60 Working Days
Project Type: Industrial plant noise reduction, equipment silencing, plant sound insulation renovation, environmental compliance treatment
1. Project Challenges
1. Complex noise sources: Noise generated by production equipment, power units and cooling towers includes mechanical vibration and airflow noise, bringing difficulties for integrated treatment.
2. Non-stop production construction: All renovation works were carried out without suspending factory operation, requiring precise and efficient construction.
3. Technical balance requirement: Strict balance between noise reduction and equipment heat dissipation was required to avoid overheating and operational failure.
4. Strict compliance standards: Regular environmental assessments require stable, up-to-standard noise control results with no potential risks.
2. Customized Noise Reduction Solution
According to the plant’s equipment layout, noise distribution and production demands, we adopted a targeted zoned governance solution, combining vibration reduction, silencing, sound insulation and sound absorption technologies for comprehensive noise treatment.
2.1 Cooling Tower Noise Reduction Renovation (Rooftop)
Customized combined silencers and high-efficiency sound-absorbing louvers were installed on rooftop cooling towers to eliminate airflow noise. Damping vibration bases were equipped to reduce low-frequency vibration noise from the source, with reserved ventilation channels to guarantee normal heat dissipation.
2.2 Sound Insulation Treatment for Workshop and Equipment Rooms
For high-noise equipment rooms (air compressors, refrigeration units, water pumps), we laid high-density sound-absorbing panels on walls and ceilings, replaced ordinary doors and windows with sealed sound insulation structures, and wrapped equipment pipelines with sound insulation cotton to reduce indoor reverberation and noise overflow.
2.3 Sound Barrier Installation at Factory Boundary
High-strength composite sound barriers were installed at the factory boundary near residential areas. The dual sound-absorbing and sound-insulating structure effectively blocks noise transmission and completely solves community noise disturbance problems.
2.4 Equipment Foundation Vibration Reduction Optimization
We installed professional damping pads and dampers for all high-vibration equipment, and optimized equipment layout to keep high-noise devices away from office areas and factory boundaries, minimizing noise diffusion.
4. Construction Technology and Project Advantages
This project adopted a zoned non-stop construction method, ensuring zero impact on factory normal production. All adopted industrial-grade materials are flame-retardant, moisture-proof and corrosion-resistant, adapting to food factory environments with long service life and low maintenance.
The solution complies with industrial environmental protection standards, balancing noise reduction performance, equipment safety, overall appearance and convenient later maintenance.
5. Project Acceptance Results
After construction, third-party professional detection verified that all noise indicators fully meet national standards, achieving remarkable governance effects:
1. Workshop working environment is greatly improved, reducing occupational noise hazards for employees.
2. Factory boundary noise reaches compliance standard, realizing smooth environmental inspection acceptance.
3. All equipment maintains normal ventilation and operation status without failures.
4. Noise disturbance issues are completely solved, helping the factory build a green and environmentally compliant production base.
6. Project Summary
This project successfully solved the core difficulties of multi-source noise treatment and non-stop construction for large food factories. The customized solution achieved perfect environmental compliance without affecting production, reflecting our strong capability in industrial plant comprehensive noise control.
We provide one-stop customized noise control solutions for various industries, helping enterprises achieve compliant production and optimize factory working environments.